Undersized Plywood Straight Bits for Perfect-Fitting Dadoes
Undersized plywood straight bits solve one of the most common frustrations in cabinet and furniture construction: plywood sold as 3/4" rarely measures a true 3/4" thick. A standard 3/4" dado cut with a regular straight bit leaves a gap that weakens the joint and requires shimming or glue buildup to close. Undersized bits are ground to match actual plywood dimensions — typically around 23/32" or 15/32" — so the routed dado accepts the panel with a snug, glue-ready fit on the first pass.
These bits are used in router tables and with handheld routers to cut housing dadoes for shelves, cabinet dividers, drawer bottoms, and back panels. A proper-fitting dado joint adds significant mechanical strength to a cabinet carcass without relying on fasteners or thick glue lines to compensate for slop.
Why Undersized Bits Matter for Cabinet Construction
Sheet goods manufacturers produce plywood to metric-derived dimensions that do not match traditional imperial fractions precisely. A dedicated undersized bit eliminates the need to make two offset passes with a narrower bit to sneak up on the right width — one clean pass produces a joint-ready dado. Browse the full Infinity Tools collection for straight bits, router accessories, and cabinet-making jigs. For technique guidance, visit the Infinity Tools Learn blog.